Technology

/Technology
Technology 2018-01-23T21:47:43+00:00

TOOTH FORMS

dente0

Normal tooth (N)
The normal tooth has a cutting angle of 0°. It is suitable for cutting material with a high carbon content (such as cast iron), for material with small cross sections and for thin-wall profiles and tubes.

dente10

Hook tooth (H)

The hook tooth has a positive cutting angle of 10°. This tooth form is particularly suitable for cutting solid, thick-walled tubes and all higher-grade alloy material.

dente16

P Tooth (P)
The P tooth has a positive cutting angle of 16°. Due to its aggressive cutting characteristics, it is most suitable for cutting high-end and exotic alloys and for non-ferrous metals.

denteR

Ground tooth (R)
The R tooth is based on a high-low triple chip design recognized as one of the most efficient in engineering cutting technology. To cope with the demands of a wide range of difficult steel and exotic alloys the teeth are available with cutting angles of both 10° and 16° degrees.

HOW TO USE THE BLADE
1. Before setting up the saw blade, check for correct adjustment and wear of both carbide platelets located inside the blade guides device and its bearings. The side play must be minimal (0.03 ÷ 0.04 mm), in such a way as to ensure a correct coupling and at the same time allow the insertion and sliding of the blade without forcing. Excessive play cause, in addition to the low yield and duration of the blade, a series of serious drawbacks (ginning of the toothing, crooked cuts, etc..).

2. Check the status and dilution of the coolant, which has two important functions:
– Prevents overheating of the blade, extending the operating life
– Prevents attachment of shavings to the groove of the teeth or to the work piece and allows the evacuation from the cutting area.

3. Check the correspondence of the direction of the toothing as regards to the direction of rotation and proceed to the assembly of the blade complete of its plastic teeth protection .After you can remove it thus avoiding to cause injury to yourself and / or damage the toothing, caused by involuntary shock or sliding.

4. Carry out the tensioning of the blade availing, if present on the saw machine, of the appropriate calibration indicators, otherwise the correct value of load to be applied corresponds to 20 ÷ 25 Kg/mm2 of blade section. Compatibly with the working requirements it is advisable to slacken partially the blade at the end of the day or of the production cycle.

5. Lock the piece in the vice whereas the correct positioning and maximum clamping rigidity are basic to obtaining a perfect execution of the cut, in fact any abnormal movement can cause the ginning of the toothing and / or the breakage of the blade.

6. Draw as much as possible the blade guides near the work piece, so as to leave free the only portion of blade engaged in the cut and thereby avoid deviations and bending that would stress in an anomalous way the blade.

7. As all tools also the band saw blades need an initial running in order to obtain a better yield and a prolonged duration. The cutting edges of a new blade and further to the processing with which they are derived are sharp and in order to stand the impressed cutting forces, require a suitable adaptation process and smoothing.
Proceed as follows:
– Select the cutting parameters according to the dimensional characteristics and the type of material.
– Set the appropriate speed of cutting.
– Reduce the feed of about 30/40% for low medium-alloy materials and approximately 15/20% for high alloy materials.
– Start cutting step by gently draw the blade near the work piece, so as to perform a sweet and non-invasive penetration. When the blade is fully penetrated into the work piece, increase slightly the feed and make the cut by checking that there is the correct formation of shavings. For following cuts, by degrees, gradually increase the feed up to the optimum value achievement
– The running in cycle must be performed by cutting a total surface area of material of about 250÷ 350 cm2.
During the running in operation, in case of excessive vibration or noise is possible to slightly reduce the rotation speed of the blade.

8. Once blade has been run in, cut with the recommended parameters.

BLADE CHOICE

tabella-scelta-lama

TOOTHING CHOICE

SOLID MATERIAL
Regular tooth pitch Variable tooth pitch Hard metal tooth pitch
Section Pitch Section Pitch Section Pitch
< 10 mm 14 tpi < 25 mm 10/14 tpi 50-120 mm 3/4 tpi
10-30 mm 10 tpi 15-40 mm 8/12 tpi 100-250 mm 2/3 tpi
30-50 mm 8 tpi 25-50 mm 6/10 tpi 150-400 mm 1,5/2 tpi
50-80 mm 6 tpi 35-70 mm 5/8 tpi 350-600 mm 1,1/1,6 tpi
80-120 mm 4 tpi 40-90 mm 5/6 tpi > 500 mm 0,85/1,15 tpi
120-200 mm 3 tpi 50-120 mm 4/6 tpi
200-400 mm 2 tpi 80-180 mm 3/4 tpi
300-700 mm 1,25 tpi 130-350 mm 2/3 tpi
>600 mm 0,75 tpi 150-450 mm 1,1/1,6 tpi
200-600 mm 0,75/1,25 tpi
500 mm
PIPES
Wall thickness S (mm) Tooth selection (tpi)
External diameter D (mm)
20 40 60 80 100 120 150 200 300 500
2 14 10/14 10/14 10/14 10/14 8/12 8/12 8/12 8/12 5/8
3 14 10/14 10/14 8/12 8/12 8/12 8/12 6/10 6/10 5/8
4 10/14 10/14 8/12 8/12 8/12 6/10 6/10 5/8 5/8 4/6
5 10/14 10/14 8/12 8/12 6/10 6/10 5/8 4/6 4/6 4/6
6 10/14 8/12 8/12 6/10 6/10 5/8 5/8 4/6 4/6 4/6
8 10/14 8/12 8/12 6/10 5/8 5/8 4/6 4/6 4/6 4/6
10 8/12 6/10 5/8 4/6 4/6 4/6 4/6 4/6 4/5
12 8/12 6/10 4/6 4/6 4/6 4/6 4/6 4/6 4/5
15 8/12 6/10 4/6 4/6 4/6 4/6 4/5 4/5 4/5
20 4/6 4/6 4/6 4/6 4/5 4/5 4/5 3/4
30 4/6 4/6 4/5 4/5 4/5 4/5 2/3
50 4/5 3/4 2/3 2/3
80 3/4 2/3 2/3
> 100 2/3 1,5/2
For thin tubes (up to 8 mm wall thickness) is advisable to choose the toothing with clearance angle of 0°.
Our technical staff is pleased to assist you in the selection of bandsaw blades to provide adequate and optimum parameters for your work.